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LWIR systems

Germanium-Free Dual-FOV LWIR Lens.

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Germanium-Free Dual-FOV LWIR Lens project layout
Illustrative image · Not a project layout or performance result

01 / PROJECT CONTEXT

Project overview

This project explores the development of a customized dual-field-of-view (DFOV) Long-Wave Infrared (LWIR) lens inspired by the optical configuration of a 40–100 mm dual-FOV lens design. During the initial analysis, the apparent use of a variator-only zoom mechanism, without a conventional compensator, prompted an investigation into a similar optical approach.

With the cost and availability of germanium in mind, the system was designed using a germanium-free optical configuration, offering an alternative for infrared imaging applications where material availability and production cost are important considerations.

The design operates at F/1.6 and is athermalized for an operating temperature range of −32°C to +80°C. Particular attention was given to distortion control, optical package length, image format, and back working distance to achieve a compact configuration with greater integration flexibility.

02 / OPTICAL PARAMETERS

Key Specifications

Optical Type Dual-field-of-view LWIR lens
Wide Field of View (WFOV) 40 mm
Narrow Field of View (NFOV) 100 mm
F-number F/1.6
Optical Materials Germanium-free
Operating Temperature Range −32°C to +80°C
Thermal Compensation Athermalized design

Optical layout — 40mm (Wide)

40mm Wide Optical Layout

Optical layout — 100mm (Narrow)

100mm Narrow Optical Layout

Spot diagrams — 40mm (Wide)

40mm Wide Spot Diagrams

Spot diagrams — 100mm (Narrow)

100mm Narrow Spot Diagrams

MTF performance — 40mm (Wide)

40mm Wide MTF Performance

MTF performance — 100mm (Narrow)

100mm Narrow MTF Performance

Field curvature & distortion — 40mm (Wide)

40mm Wide Field Curvature and Distortion

Field curvature & distortion — 100mm (Narrow)

100mm Narrow Field Curvature and Distortion

THE ENGINEERING PERSPECTIVE

Design discussion

Germanium-Free Optical Architecture

The optical system was developed to eliminate germanium from the design, addressing material availability and cost considerations while maintaining the intended infrared imaging performance.

Variator-Only Zoom Approach

The reference design's apparent variator-only mechanism motivated the exploration of a similar approach. This configuration offers an interesting alternative to conventional zoom architectures and was investigated with a focus on packaging and optical performance.

Athermalization

The design incorporates athermalization to maintain optical performance across an operating temperature range of −32°C to +80°C. Temperature-dependent changes in optical properties and system focus were considered during the design process.

Compact Packaging and Distortion Control

The customized design achieves a shorter optical package, lower distortion, and a longer back working distance than the reference values used for comparison. These characteristics offer potential advantages for integration into compact thermal imaging systems.

Performance Comparison

Parameter Reference Design Devion Optics Design
WFOV distortion < 3.1% < 2%
NFOV distortion < 2.4% < 1%
Image diagonal 9.83 mm 10.83 mm
Optical length ~87.7 mm ~68.1 mm
Back working distance ~6.35 mm ~26.87 mm
Transmission > 86% > 84%
Germanium Reference design None

Comparison values are based on the reference data and design results available for this project. The image formats differ, and the values should be interpreted in the context of their respective design requirements.

Conclusion

This project demonstrates an alternative approach to dual-FOV LWIR lens development, combining a germanium-free optical architecture, F/1.6 operation, and athermalization across a broad temperature range. Compared with the reference values, the design offers a shorter optical package, improved distortion figures, and greater back working distance, with a modest reduction in stated transmission.

The result highlights how alternative optical architectures and material selection can help address cost, availability, and mechanical integration challenges in infrared optical system development.

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